This simple procedure installs a self adjusting clutch without the self adjusting clutch installation tool set. For solo and heavyduty eca clutches only, install shipping bolts before removing. The autoset clutch sets itself upon installation and eliminates manual adjustments through the life of. The kk clutch consists of a standard metric ball bearing combined with cams. Adjust the clutch linkage until the yoke fingers contact the release bearing zero freeplay in the cab. Self adjusting or nonself adjusting clutch ive never bought a clutch kit, preferring instead to buy components. Hydraulic and self adjusting linkage utilize constant running release bearings. A clutch is the interface between the engine and the gearbox, enabling the interruption of torque transfer for gear change. It is self adjusting and the method used is a residual valve in the clutch line. Power management company eaton has added a new selfadjusting clutch to the companys lineup of aftermarket products. This applies only to all clutches with a diaphragmtype pressure plate. Nevertheless, both the oldest and the newest systems all use. Selfadjust clutches, failure to do so may result in an. Zf services self adjusting clutch fitting procedure youtube.
Eaton s advantage self adjusting clutch is the best selling clutch in north america. Sealey vs011 self adjusting clutch tool rapid online. Luk special tool for selfadjusting clutches sac part no. Jun 27, 2006 the singleplate ceramic self adjusting clutch apparently has reached the end of its adjustment again and needs to be replaced. If the transmission can not be shifted with the engine running and the clutch depressed the problem is with the hydraulic clutch release mechanism. Eaton fuller heavy duty clutch service manual weller truck parts. Protects the clutch assembly from water, road debris, etc. If slip occurs on a selfadjusting clutch, the clutch has to be overhauled. Necessary for pretensioning self adjusting clutches before removal installation prevents plate distortion which may prevent the clutch from disengaging or cause dragging features a refitting tool, allowing the clutch adjuster to be wound back, and six alignment adaptors carrying case for storage. Advantage is a self adjusting clutch, which keeps the clutch in constant adjustment by maintaining bearing release position. A special tool for the correct installation of self. If slip occurs on a self adjusting clutch, the clutch has to be overhauled. Although some hydraulic clutches can be adjusted, many are self adjusting.
Eliminating these adjustments with a selfadjusting clutch saves 36 hours of downtime, plus the cost. Aug 10, 2012 hydraulic selfadjusting clutches adjust the amount of free play, all the time, by themselves. Self adjusting clutch tool for sale in uk view 56 ads. Self adjusting or nonself adjusting clutch ford ranger forum. Self adjusting clutch installation without the self. For current testing, adjustment and repair instructions, refer to the relevant service literature.
That was one of the advantages to the system over older systems. Self adjusting clutch actuator for operating a vehicle clutch of the type that is permanently biased to a fully engaged position, the clutch actuator comprising a servo drive device 1, a piston 2 slidably mounted for linear movement in an axial direction driven by the servo drive device, the piston being arranged to act on the vehicle clutch via a transfer member 8, the clutch. Insufficient free play often combined with worn out clutch disc. Self study program 390 the 7speed doubleclutch gearbox 0am design and function pdf free online. Evertough selfadjust clutch animation clutch eaton. The eaton self adjusting clutch is just a poor performer all around. Installation of a self adjusting clutchinstallation of a self adjusting clutch centralise the driven plate using the special alignment tool. Self adjusting clutch tool, china self adjusting clutch tool. How to install clutch 2005 saturn ion self adjusting clutch without special tools. Place the clutch cover on to the flywheel ensuring the dowel holes are aligned to the dowel pins screw in the three long studs. Luk self adjusting clutch assembly skoda octavia mk ii. When i went to get a clutch adjustment i found out what type of clutch it was and i was not pleased.
Diaphragm type clutch operation theory and adjustment. If drag occurs, the hydraulics may be at fault see checking and removing a clutch master cylinder. The clutches are entirely selfcontained, and do not require additional bearing support. The selfstudy programme shows the design and function of new developments. China self adjusting clutch tool, self adjusting clutch tool from china supplier find variety self adjusting clutch tool from odometer adjustment tools,dsg clutch tool,ac compressor clutch removal tool, suppliers located in china, buy self adjusting clutch tool made in china on. This tool can also be used to align new and previously pretensioned. Feb 17, 2016 this simple procedure installs a self adjusting clutch without the self adjusting clutch installation tool set. Many different wear adjusting technologies in a clutch have been studied and proposed to get the best answer to the customers needs.
Lubricate the clutch release bearing at each chassis lubrication period, using high. When installing a new self adjusting vw clutch cable, make sure you replace the attachment hardware. A special tool for the correct installation of self adjusting. Therefore, we will not remove the pressure plate lock. While there are ways to limit the increase in pedal effort for instance, by. Selfadjusting clutch actuator for operating a vehicle clutch of the type that is permanently biased to a fully engaged position, the clutch actuator comprising a servo drive device 1, a piston 2 slidably mounted for linear movement in an axial direction driven by the servo drive device, the piston being arranged to act on the vehicle clutch via a transfer member 8, the clutch. Wolfgang reik introduction the high performance engines preferred today need clutches capable of higher transmission torques, which in turn requires increased pedal effort. Shop for oem self adjusting clutch tool kit with confidence at autozone. This sensor diaphragm spring has a sufficiently long range with an almost constant load unlike the. Hydraulic self adjusting clutches adjust the amount of free play, all the time, by themselves. Selfadjusting clutches minimize downtime and cut maintenance. A year and 2 weeks ago, last time we replaced it, the disc looked nearly new but due to lack of adjustmen.
Interior accessories free delivery possible on eligible purchases. Bosch automotive service solutions 28635 mound road, warren, mi 48092 usa. Incorrect installation page 2 of this service information sheet outlines how to install the luk sac clutch correctly. In addition, the goal of having a clutch which lasts the entire service life of the vehicle was also achieved with the sac. The clutch has the same overall dimensions of the metric bearing. The new evertough by eaton selfadjust clutch has been engineered specifically for aftermarket applications and eliminates the need for manual adjustments. Aug 14, 1973 an automatic adjusting device for a spring loaded friction type clutch is incorporated, as a subassembly, in the lever system of the clutch between an actuating collar and an axially movable adjuster ring so as to be operable to advance the adjusting ring by very small increments as the friction surfaces of the clutch wear. As an increase in wear occurs, the release bearing moves closer to the clutch brake. Eaton self adjusting clutch problems jim the trucker. The sac clutch mandrel kit for centering the clutch disc on the flywheel, while installing self adjusting clutch suitable for bmw vehicles. Although some hydraulic clutches can be adjusted, many are selfadjusting. The bulging bottom corners and copycat flap shape of the yoana clutch are what give it its fun and quirky character. Ive always had a good feel for adjusting clutches, but of various datsuns of the same decade, some have a return spring on the release fork, and some dont. The selfadjusting file system great progress has been made over the years in the technology of rotary nickeltitanium.
A clutch cover assembly for a pulltype clutch, in which a threaded part an axis of which is identical with an axis of clutch is formed on a pressure plate, a lever height adjusting ring contacting with an intermediate fulcrum point of a release lever is screwed onto the threaded part of the pressure plate, the lever height adjusting ring is relatively rotated and moved in its axial direction. No, its not a cable clutch, its a hydraulic clutch. Vw self adjusting clutch cable hardware kit free tech help. If drag occurs, the hydraulics may be at fault see checking and removing a. It compensates for wear by autoadjusting to maintain the clutch pedal freeplay. Features 48 pieces for ensuring the correct tool is available for assembling and fitting self adjusting clutches designed for use with 3 and 4 fixing points and maintains the adaptor ring in the correct position supplied in a blow mould case included main clamp spigot adaptors. The slave cylinder is external to the gearbox not the type where the slave cylinder is part of the clutch release bearing. Place the clutch cover on to the flywheel ensuring the dowel holes are aligned to the dowel pins screw in the three long studs supplied through cover bolts at 120 degree intervals. Self adjusting technology in a clutch sae international. The rubber section gets gored out from the cable and does not provide a solid foundation for cable to grab on to. Then simply register for free in just a few clicks at. This design requires no sensor diaphragm spring at all.
Selfadjusting clutches take the guesswork out of maintenance and protect the trucks other components from getting damaged or destroyed if a clutch goes out, said karrer. More importantly, it keeps the holding force consistant, but thats not what the driver really relates to most of the time. Self adjusting clutch tool, china self adjusting clutch. Eliminating these adjustments with a self adjusting clutch saves 36 hours of downtime, plus the cost. It is designed and manufactured to strict original equipment oe specifications, delivers more protection and less maintenance, and offers maximum uptime and performance. You do so at the slave cylinder pushrod by turning the adjusting nut. If the parts are installed correctly, all of the diaphragm spring tips lie level with one another. May 18, 20 no, its not a cable clutch, its a hydraulic clutch. The set is equipped with a 3 and 4 star plate to cover up brands like. When the clutch is engaged, the full engine torque is transmitted to the gearbox input shaft.
The essential difference as compared to a conventional clutch is that the bearing of the main diaphragm spring is not riveted fast to the cover but is supported by a socalled sensor diaphragm spring. I went to the stealership for the pressure plate and disc, but id expect to find them online today. Its not like the spring is missing on those that dont, they came like that. The clutch design is unique, incorporating an independent camcage assembly installed alongside the offset ball cage. The ranger stock uses a hydraulic clutch release mechanism. The kl050045 k clutch tool set is indispensable for the professional.
Iatcos autoset clutch compensates for this wear by autoadjusting to maintain the clutch pedal free play 12 between the release bearing and the clutch brake. E self adjusting clutch sac e place pressure plate e clutch disc aligned e turn back adjusting ring e pretension clutch kl050045 k kl050045 ka application movie suitable for sacclutches 3hole pitch. Bmw self adjusting clutch tool genuine bmw 83300493839. All future adjustments should be made on the clutch adjusting ring and not on the pedal linkage. Suitable for pretensioning clutch plate combination prior javascript is currently disabled in your browser, please turn it on to avoid loss of functionality. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed. Selfadjusting clutch sac technology and special tooluser. Self study program 390 the 7speed doubleclutch gearbox 0am. Nov 10, 2016 many hydraulic clutches are self adjusting. Assembly instructions for the luk repset pro with luk sac. Sealey vs011 sealey vs011 self adjusting clutch tool high quality diecast aluminium tool.
Iatcos autoset clutch improves on all previous versions of selfadjusting heavy duty clutches. Hydraulic selfadjusting clutches adjust the amount of free play, all the time, by themselves. The singleplate ceramic selfadjusting clutch apparently has reached the end of its adjustment again and needs to be replaced. Zf services self adjusting clutch fitting procedure. A year and 2 weeks ago, last time we replaced it, the disc looked nearly new but due to lack of adjustment, had to be replaced. Vw audi, bmw, mercedes, volvo, vauxhallopel, renault etc. Its called a self adjusting clutch because the clutch pressure plate adjusts as the clutch wears. Here, well show you the basic assembly of the self adjusting clutch.
E selfadjusting clutch sac e place pressure plate e clutch disc aligned e turn back adjusting ring e pretension clutch kl050045 k kl050045 ka application movie suitable for sacclutches 3hole pitch. Mar 24, 2010 zf services self adjusting clutch fitting procedure. Universal carbon steel self adjusting sac clutch a. This is all assuming the clutch is properly adjusted. The clutches are entirely self contained, and do not require additional bearing support.
1029 278 1293 521 1288 876 997 1351 588 874 380 592 560 483 267 1362 1482 341 1218 830 131 372 195 183 608 221 476 510 545 121 566 1230 5 315 1054 475 52 318